UK-Wide Delivery
Custom Packaging From 100 Units Flexible quantities for launches, growing brands and repeat orders.
Free Artwork Check Your artwork is reviewed before production begins.
Need Custom Packaging? Request a Quote
help@healeypackaging.co.uk (+44) 741152 3056
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Request a Packaging Quote help@healeypackaging.co.uk
Custom Packaging for UK Brands

Packaging Built to Fit.
Designed to Be Remembered.

Custom boxes made around your product, not taken from a standard shelf. Choose the dimensions, board, print and finish, with expert support from artwork preparation through to production and UK-wide delivery.

Get a Packaging Quote Explore Packaging Options
Free artwork check
Digital proof before production
UK-wide delivery
Custom printed packaging boxes created by Healey Packaging

Fully Customised

  • Custom dimensions
  • FSC-certified options
  • CMYK and Pantone printing
  • Premium finishing options
  • MOQ from 100 units
Quick quotation

What packaging do you need?

No-obligation quotation
From 100 Units Low minimum quantities for launches and repeat orders.
7-10 Working Days Standard production after final artwork approval.
Fully Customised Choose your size, structure, material and finish.
UK-Wide Delivery Reliable packaging delivery across the United Kingdom.
Trusted Packaging Support

Supporting Growing Brands Across the UK

From product launches to repeat packaging orders, we help brands create practical, professionally printed packaging that reflects their products and commercial requirements.

Selected customer brands
Packaging Solutions

Shop by Packaging Need

Explore packaging by application, whether you need shelf-ready cartons, protective ecommerce boxes, food packaging or premium presentation solutions.

Not sure which packaging route is right for your product?

Speak to a Packaging Specialist
Industries We Support

Custom Packaging Tailored to Your Industry

Different products need different levels of protection, presentation and practicality. From food and cosmetics to ecommerce, retail and promotional products, we create packaging around the requirements of your sector, product and customer journey.

Choose custom sizes, materials, print and finishes for packaging designed to perform on shelves, during delivery and throughout the unboxing experience.

Can't see your industry? We produce packaging for specialist products and emerging sectors too.
View All Industries
Popular Packaging Structures

Explore Our Most Popular Box Styles

From retail-ready tuck-end cartons to premium rigid boxes, our proven packaging structures make it easier to choose a practical format for your product.

Every style can be customised in size, material, print and finish to suit your branding, protection and presentation needs.

Custom printed mailer box structure 01

Mailer Boxes

Self-locking presentation boxes for ecommerce, subscription products and promotional kits.

  • Secure folding structure
  • Inside-and-outside printing
  • Corrugated options available
View Mailer Boxes
Premium custom rigid presentation box 04

Rigid Boxes

Strong presentation packaging for luxury products, gifting, launches and premium retail collections.

  • High-end structural finish
  • Magnetic and lift-off lids
  • Custom inserts available
View Rigid Packaging
Custom printed gable box with carrying handle 06

Gable Boxes

Handle-top boxes for food, gifting, takeaway products, event packs and promotional packaging.

  • Integrated carrying handle
  • Easy folding construction
  • Windows and inserts available
View Gable Boxes
Custom printed retail display box 07

Display Boxes

Counter and shelf-display packaging designed to organise products and support in-store visibility.

  • Open-front product access
  • Printed header and side panels
  • Suitable for retail counters
View Display Boxes
Need a different box structure? Explore our complete box-style library or ask our team to recommend a structure for your product.
View All Box Styles Get Style Advice
Our Packaging Process

From Packaging Idea to Final Delivery

Our process is designed to make custom packaging straightforward. From initial measurements and material selection to artwork approval, production and delivery, our team supports each stage of your project.

MOQ from 100 units Digital proof before production UK-wide delivery
01

Share Your Requirements

Tell us what you are packaging, the dimensions, order quantity, preferred box style and target delivery date.

  • Product size and weight
  • Quantity and delivery location
  • Artwork and branding details
02

Confirm the Specification

We help define the most suitable structure, dimensions, board, printing method and finishes for your product.

  • Box style and dimensions
  • Material and board thickness
  • Print and finishing options
03

Approve Artwork and Proof

Your artwork is checked against the final dieline before a digital proof is supplied for approval.

  • Artwork file checking
  • Dieline placement review
  • Approval before production
04

Production and Delivery

Once approved, your packaging is printed, finished, quality checked and prepared for delivery.

  • Printing and finishing
  • Quality control checks
  • Tracked UK-wide delivery
Not sure where to begin?

Share your product details and our packaging team will help identify a suitable box structure, material and print specification.

Start Your Packaging Project View Full Production Process
Real Packaging Projects

Packaging Solutions Built Around Real Products

Explore how we turn product requirements into practical, professionally printed packaging. Each project combines the right structure, material, print and finish for the customer's product, branding and order requirements.

View All Case Studies
Planning a packaging project? Share your product, quantity, dimensions and artwork status so our team can recommend a suitable specification.
Discuss Your Project
Why Work With Us

Practical Packaging Support From Specification to Delivery

Custom packaging involves more than choosing a box and adding a logo. The dimensions, material, print method and finish all need to work together around your product, order quantity and route to market.

Healey Packaging helps UK brands make those decisions with clear specifications, artwork support and project guidance from the first quotation through to final delivery.

Built Around Your Requirements

Packaging That Fits the Product, Brand and Order

Whether you are preparing a product launch, updating an existing range or placing repeat wholesale orders, we help define a suitable structure and production specification.

Custom dimensions and structural options
Material and finishing guidance
Artwork checking before production
Support for launches and repeat orders
Request a Packaging Quote About Healey Packaging

Low Minimums From 100 Units

Suitable for product testing, seasonal campaigns, launches and growing ranges.

Packaging Built to Size

Dimensions, structure and inserts can be developed around the product being packed.

Artwork and Dieline Support

Files are checked against the approved structure before production begins.

Materials and Premium Finishes

Choose from cardboard, Kraft, corrugated and rigid formats with a range of print finishes.

Clear Production Timelines

Lead times are confirmed after the final specification and artwork approval.

Dedicated Project Support

Receive guidance throughout quoting, proofing, production and final delivery.

Custom Specifications Size, structure, board, print and finish
Proof Before Production Review artwork placement before printing
UK-Wide Delivery Packaging supplied to businesses across the UK
Materials & Sustainability

Choose the Right Material for Protection, Print and Presentation

Packaging material affects product protection, print quality, storage, delivery costs and the way customers experience your brand. We help you compare suitable board options before production begins.

Choose from cardboard, Kraft, corrugated and rigid board, with specifications matched to your product weight, box style, finish and route to market.

Smooth cardboard material used for printed folding cartons Strong Print Surface

Cardboard

For folding cartons and retail packaging

A smooth, printable board used for product cartons, sleeves, tuck-end boxes and lightweight retail packaging.

  • High-quality colour printing
  • Suitable for detailed branding
  • Available in multiple thicknesses
Best for Cosmetics, food cartons, retail products and sleeves
Explore Cardboard Options
Natural brown Kraft board used for custom packaging Natural Appearance

Kraft Board

For natural and understated packaging

Kraft board offers a warm, uncoated appearance for brands looking for simpler presentation and reduced visual processing.

  • Natural brown or white Kraft options
  • Suitable for simple printed designs
  • Works well with minimal branding
Best for Organic products, bakery packaging, gifts and ecommerce
Explore Kraft Packaging
Layered corrugated board used for protective shipping boxes Transit Protection

Corrugated Board

For shipping and greater product protection

Corrugated board uses a fluted inner layer to improve resistance against impact, compression and handling in transit.

  • Multiple flute grades available
  • Suitable for heavier products
  • Printable inside and outside
Best for Mailers, subscription boxes, shipping and fragile goods
Explore Corrugated Board
Thick rigid board used for premium presentation boxes Premium Presentation

Rigid Board

For luxury and presentation packaging

Thick rigid board creates a strong, non-collapsible box structure for premium gifting, launches and high-value products.

  • Strong structural presentation
  • Supports premium wraps and finishes
  • Compatible with fitted inserts
Best for Gift sets, jewellery, cosmetics and presentation boxes
Explore Rigid Materials
Quick Comparison

Compare Core Packaging Materials

View Materials Guide
Material Best used for Main benefit Presentation
Cardboard Retail cartons Print quality Smooth and versatile
Kraft Natural product ranges Natural appearance Brown, white or uncoated
Corrugated Shipping and ecommerce Transit protection Protective and printable
Rigid board Luxury presentation Structural strength Premium and substantial
SBS board Premium printed cartons Excellent print reproduction Smooth, bright white surface
Black card Luxury and speciality packaging Distinctive premium appearance Deep black and sophisticated
Not sure which material is right for your product? Share the product dimensions, weight, order quantity and intended use so our team can help compare suitable options.
Get Material Advice
Printing & Finishing

Add Colour, Texture and Detail to Your Packaging

Printing creates the main artwork, colour and branding on your packaging. Finishing options add texture, shine, contrast or decorative detail after printing.

The right combination depends on your material, order quantity, artwork and the level of presentation required for your product.

Printing Methods

Choose a Print Process That Suits Your Order

View Printing Guide

Digital Printing

Suitable for shorter runs, detailed artwork, prototypes and projects requiring flexibility.

Best for lower quantities

Offset Lithographic Printing

Delivers consistent colour and fine detail for medium and high-volume packaging production.

Best for larger print runs

CMYK Full-Colour Printing

Uses four process colours to reproduce photographs, gradients, illustrations and multicolour artwork.

Best for detailed graphics

Pantone Colour Matching

Helps maintain closer colour consistency for logos, brand colours and repeat packaging orders.

Best for brand consistency

Inside and Outside Printing

Continue your branding inside the box with colours, messages, patterns or product instructions.

Best for unboxing presentation

Printing on Kraft Board

Simple graphics, darker inks and restrained colour palettes work well on natural Kraft surfaces.

Best for natural branding
Finishing Options

Enhance the Final Surface and Presentation

View All Finishes
Metallic foil stamping applied to printed packaging Premium Detail

Foil Stamping

Metallic, coloured or holographic foil adds contrast to logos, borders and selected details.

Raised embossed logo on custom packaging Raised Texture

Embossing

Raises selected artwork above the surface to create a tactile and visible impression.

Debossed logo pressed into packaging material Pressed Detail

Debossing

Presses logos or design details into the board for a subtle recessed texture.

Gloss spot UV applied over a matte packaging surface Gloss Contrast

Spot UV

Adds targeted gloss to selected artwork, creating contrast against matte surfaces.

Smooth matte lamination on custom printed packaging Soft Surface

Matte Lamination

Creates a smooth, low-shine surface while helping protect printed artwork from handling.

Gloss lamination applied to brightly printed packaging High Shine

Gloss Lamination

Strengthens colour vibrancy and creates a brighter, reflective surface.

Die-cut window showing the product inside the packaging Product Visibility

Window Cut-Outs

Die-cut openings can reveal the product while preserving the overall packaging structure.

Soft-touch lamination on premium packaging Luxury Feel

Soft-Touch Lamination

Provides a velvety tactile surface for premium cartons, rigid boxes and presentation packaging.

Which printing and finishing combination should you choose? We consider the board, artwork, quantity, handling requirements and target appearance before recommending a specification.
Discuss Your Print Specification
Independent Customer Feedback

What Customers Say About Healey Packaging

Customers regularly mention responsive communication, helpful guidance, print quality and dependable delivery. Read recent feedback from businesses that have ordered bespoke boxes and branded packaging from Healey Packaging.

Read All Trustpilot Reviews
★ ★ ★ ★ ★
Trustpilot Review
The customer praised Healey Packaging for clear communication, reliable guidance and strong production quality, adding that the finished order met the brief.
Segerklader Custom Packaging Customer
June 2026 Production and communication
★ ★ ★ ★ ★
Trustpilot Review
Patrick highlighted the patience and support provided throughout the project and described the completed packaging as excellent quality and good value.
Patrick Hennessy Packaging Customer
June 2026 Packaging quality and value
★ ★ ★ ★ ★
Trustpilot Review
Lisabel was pleased with the finished candle boxes and specifically mentioned the professional support, print quality and positive outcome of the project.
Lisabel Biscaldi Candle Packaging Customer
May 2026 Custom candle boxes
★ ★ ★ ★ ★
Trustpilot Review
A returning customer praised the team's artwork guidance, regular project updates and delivery times. The branded mailer boxes for baseball caps were also well received.
Returning Customer Apparel Ecommerce Business
April 2026 Branded mailing boxes
Have you ordered from Healey Packaging? Sharing an independent review can help other businesses assess our service, communication and finished packaging quality.
Leave a Trustpilot Review
Frequently Asked Questions

Answers to Common Custom Packaging Questions

Find practical information about minimum quantities, production times, custom sizing, materials, artwork and delivery before starting your packaging project.

Ask a Different Question
01 What is your minimum order quantity?

Our standard minimum order quantity starts from 100 units. The exact minimum may depend on the box style, material, dimensions, printing method and finishing specification.

Lower quantities are useful for launches, test runs, seasonal products and growing brands that are not ready for large-volume production.

02 How long does custom packaging take to produce?

Standard production is typically around 7-10 working days after the final specification, artwork and proof have been approved.

More complex structures, specialist finishes, samples or larger orders may require additional time. Your estimated lead time will be confirmed before production.

03 Can you create packaging in a custom size?

Yes. Packaging can be produced around your required length, width and depth rather than limiting you to a fixed stock size.

We recommend measuring the product carefully and allowing suitable clearance for inserts, protective materials, closures and ease of packing.

04 Which packaging materials do you offer?

Available options include cardboard, Kraft board, corrugated board, rigid board, SBS board and black card. Different thicknesses and grades are available depending on the product and box structure.

The best material depends on product weight, protection, print requirements, finish, presentation and intended use.

05 Can you help prepare or check my artwork?

We can check supplied artwork against the approved dieline and identify common issues such as incorrect dimensions, missing bleed, unsuitable resolution or misplaced content.

Basic artwork checking and placement support should be distinguished from full branding or packaging design, which may require a separate quotation.

06 Will I receive a proof before production?

Yes. A digital proof is supplied so you can review the artwork position, text, colours and overall layout before the packaging moves into production.

Production should only begin once the proof and final specification have been approved.

07 Can I order a sample before full production?

Sampling options may include plain structural samples, digitally printed prototypes or production samples, depending on the box style and project requirements.

Sample pricing and timing vary, so these should be confirmed when requesting your quotation.

08 Do you deliver custom packaging throughout the UK?

Yes. We supply packaging to businesses across the United Kingdom. Delivery timing and charges depend on the order size, destination and agreed production schedule.

09 What details do you need to prepare an accurate quote?

Please provide the product type, box dimensions, required quantity, preferred material, printing requirements, finishing options, delivery location and artwork status.

Photographs, product samples or an existing box reference can also help us understand the project more accurately.

Custom Packaging Expertise

Custom Packaging Support From Concept to Delivery

Healey Packaging helps UK businesses create custom packaging around the product, brand and route to market. From folding cartons and mailer boxes to rigid presentation packaging, each project can be tailored in size, material, print and finish.

Our team supports businesses through specification, artwork preparation, proof approval, production and delivery. This helps reduce avoidable errors while ensuring the final packaging is practical for packing, storage, presentation and transport.

Whether you are preparing a product launch, refreshing an existing range or arranging repeat packaging orders, we can help compare structures, materials and finishing options before production begins.

About Healey Packaging View Our Process
Start Your Packaging Project

Ready to Create Packaging That Fits Your Product and Brand?

Share your product dimensions, quantity, preferred material, artwork status and target delivery date. Our packaging team will review your requirements and recommend a suitable box structure, printing method and finish.

Request a Free Packaging Quote Speak to a Packaging Specialist
No-obligation quotation
Artwork checked before production
Clear lead times and specifications
Packaging Updates

Get Practical Packaging Advice in Your Inbox

Receive occasional guidance on materials, box styles, printing, artwork preparation and packaging for product launches.

No daily emails Packaging-focused updates only Unsubscribe at any time

Need custom sizing or a premium finish?

Tell us your product, target look, and how you ship. We'll recommend the right board, print, and finish for performance.

Request a Quote Talk to a Packaging Specialist
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