Custom Packaging Boxes for UK Brands
Built to Fit Your Product.
Custom packaging boxes made around your product, not taken from a standard shelf. Choose the dimensions, board, print and finish, with practical support from artwork preparation through to production and UK-wide delivery.
Fully Customised
- Custom dimensions
- FSC-certified options
- CMYK and Pantone printing
- Premium finishing options
- Print and finish guidance
Shop by Packaging Need
Explore packaging by application, whether you need shelf-ready cartons, protective ecommerce boxes, food packaging or premium presentation solutions.
Retail
Retail Product Packaging
Printed cartons, display boxes and retail-ready packaging designed to protect products and strengthen presentation in shops, launches and promotional campaigns.
Explore Retail Packaging
Ecommerce
Ecommerce & Shipping Packaging
Durable mailer, shipping and subscription packaging designed for online retailers, fulfilment centres and direct-to-consumer brands.
Explore Ecommerce Packaging
Food & Takeaway
Food & Takeaway Packaging
Practical printed packaging for takeaway meals, fast food, confectionery and food retail, with grease-resistant and product-specific formats available.
Explore Food Packaging
Luxury
Luxury Gift Boxes
Rigid presentation boxes, magnetic closures and premium finishing options for gifting and high-value products.
Explore Luxury Packaging
Sustainable Options
Eco-Conscious Packaging
Kraft, recyclable board and material-efficient packaging options selected around your product requirements.
Explore Sustainable Options
Packaging Extras
Labels, Bags & Packaging Extras
Complete your packaging with custom labels, paper bags, tissue, inserts and other branded presentation details.
Explore Packaging ExtrasCustom Packaging Tailored to Your Industry
Different products need different levels of protection, presentation and practicality. From food and cosmetics to ecommerce, retail and promotional products, we create packaging around the requirements of your sector, product and customer journey.
Choose custom sizes, materials, print and finishes for packaging designed to perform on shelves, during delivery and throughout the unboxing experience.
Bakery Packaging
Boxes for cakes, cookies, confectionery, takeaway food and other bakery products.
Explore Bakery Packaging
Cosmetics & Skincare
Precisely sized cartons and presentation boxes for jars, bottles, tubes and gift sets.
Explore Cosmetic Packaging
Display Packaging
Counter display boxes, shelf-ready packaging and retail displays designed to maximise product visibility.
Explore Display Packaging
Mylar Bags
Custom printed barrier bags for food, CBD, supplements, cosmetics and retail products requiring added protection.
Explore Mylar Bags
Apparel & Fashion
Branded boxes and mailers for clothing, accessories, footwear and premium fashion products.
Explore Apparel Packaging
CBD Packaging
Protective packaging for CBD oils, tinctures, gummies, capsules, balms and wellness products with custom printing and compliant presentation.
Explore CBD Packaging
Bottle Packaging
Protective custom packaging for beverage, cosmetic, skincare, pharmaceutical and wellness bottles.
Explore Bottle Packaging
Electronics & Accessories
Protective cartons, inserts and presentation boxes for devices, accessories and technology products.
Explore Electronics PackagingExplore Our Most Popular Box Styles
From retail-ready tuck-end cartons to premium rigid boxes, our proven packaging structures make it easier to choose a practical format for your product.
Every style can be customised in size, material, print and finish to suit your branding, protection and presentation needs.
01
Mailer Boxes
Self-locking presentation boxes for ecommerce, subscription products and promotional kits.
- Secure folding structure
- Inside-and-outside printing
- Corrugated options available
02
Straight Tuck End Boxes
Clean folding cartons with both closure panels positioned on the same side of the box.
- Suitable for retail products
- Efficient flat-packed delivery
- High-quality printable surfaces
03
Reverse Tuck End Boxes
A cost-efficient carton style with top and bottom tuck closures positioned on opposite sides.
- Fast and simple assembly
- Ideal for lightweight products
- Available with window cut-outs
04
Rigid Boxes
Strong presentation packaging for luxury products, gifting, launches and premium retail collections.
- High-end structural finish
- Magnetic and lift-off lids
- Custom inserts available
05
Sleeve & Tray Boxes
Sliding packaging with an outer sleeve and inner tray for gifts, cosmetics and premium product presentation.
- Distinctive sliding opening
- Suitable for fitted inserts
- Premium unboxing experience
06
Gable Boxes
Handle-top boxes for food, gifting, takeaway products, event packs and promotional packaging.
- Integrated carrying handle
- Easy folding construction
- Windows and inserts available
07
Display Boxes
Counter and shelf-display packaging designed to organise products and support in-store visibility.
- Open-front product access
- Printed header and side panels
- Suitable for retail counters
08
Corrugated Boxes
Fluted packaging for ecommerce, shipping and products requiring greater protection during transit.
- Protective fluted construction
- Multiple board grades
- Custom printing available
From Packaging Idea to Final Delivery
Our process is designed to make custom packaging straightforward. From initial measurements and material selection to artwork approval, production and delivery, our team supports each stage of your project.
Share Your Requirements
Tell us what you are packaging, the dimensions, order quantity, preferred box style and target delivery date.
- Product size and weight
- Quantity and delivery location
- Artwork and branding details
Confirm the Specification
We help define the most suitable structure, dimensions, board, printing method and finishes for your product.
- Box style and dimensions
- Material and board thickness
- Print and finishing options
Approve Artwork and Proof
Your artwork is checked against the final dieline before a digital proof is supplied for approval.
- Artwork file checking
- Dieline placement review
- Approval before production
Production and Delivery
Once approved, your packaging is printed, finished, quality checked and prepared for delivery.
- Printing and finishing
- Quality control checks
- Tracked UK-wide delivery
Share your product details and our packaging team will help identify a suitable box structure, material and print specification.
Choose the Right Material for Protection, Print and Presentation
Packaging material affects product protection, print quality, storage, delivery costs and the way customers experience your brand. We help you compare suitable board options before production begins.
Choose from cardboard, Kraft, corrugated and rigid board, with specifications matched to your product weight, box style, finish and route to market.
Strong Print Surface
Cardboard
For folding cartons and retail packagingA smooth, printable board used for product cartons, sleeves, tuck-end boxes and lightweight retail packaging.
- High-quality colour printing
- Suitable for detailed branding
- Available in multiple thicknesses
Natural Appearance
Kraft Board
For natural and understated packagingKraft board offers a warm, uncoated appearance for brands looking for simpler presentation and reduced visual processing.
- Natural brown or white Kraft options
- Suitable for simple printed designs
- Works well with minimal branding
Transit Protection
Corrugated Board
For shipping and greater product protectionCorrugated board uses a fluted inner layer to improve resistance against impact, compression and handling in transit.
- Multiple flute grades available
- Suitable for heavier products
- Printable inside and outside
Premium Presentation
Rigid Board
For luxury and presentation packagingThick rigid board creates a strong, non-collapsible box structure for premium gifting, launches and high-value products.
- Strong structural presentation
- Supports premium wraps and finishes
- Compatible with fitted inserts
Enhance the Final Surface and Presentation
Premium Detail
Foil Stamping
Metallic, coloured or holographic foil adds contrast to logos, borders and selected details.
Raised Texture
Embossing
Raises selected artwork above the surface to create a tactile and visible impression.
Pressed Detail
Debossing
Presses logos or design details into the board for a subtle recessed texture.
Gloss Contrast
Spot UV
Adds targeted gloss to selected artwork, creating contrast against matte surfaces.
Soft Surface
Matte Lamination
Creates a smooth, low-shine surface while helping protect printed artwork from handling.
High Shine
Gloss Lamination
Strengthens colour vibrancy and creates a brighter, reflective surface.
Product Visibility
Window Cut-Outs
Die-cut openings can reveal the product while preserving the overall packaging structure.
Luxury Feel
Soft-Touch Lamination
Provides a velvety tactile surface for premium cartons, rigid boxes and presentation packaging.
What Customers Say About Healey Packaging
Customers regularly mention responsive communication, helpful guidance, print quality and dependable delivery. Read recent feedback from businesses that have ordered bespoke boxes and branded packaging from Healey Packaging.
Read All Trustpilot ReviewsThe customer praised Healey Packaging for clear communication, reliable guidance and strong production quality, adding that the finished order met the brief.
Patrick highlighted the patience and support provided throughout the project and described the completed packaging as excellent quality and good value.
Lisabel was pleased with the finished candle boxes and specifically mentioned the professional support, print quality and positive outcome of the project.
A returning customer praised the team's artwork guidance, regular project updates and delivery times. The branded mailer boxes for baseball caps were also well received.
Answers to Common Custom Packaging Questions
Find practical information about minimum quantities, production times, custom sizing, materials, artwork and delivery before starting your packaging project.
Ask a Different Question01 What is your minimum order quantity?
We have no minimum order quantity. Your quote is based on box style, material, dimensions, printing method and finishing specification.
Lower quantities are useful for launches, test runs, seasonal products and growing brands that are not ready for large-volume production.
02 How long does custom packaging take to produce?
Standard production is typically around 7-10 working days after the final specification, artwork and proof have been approved.
More complex structures, specialist finishes, samples or larger orders may require additional time. Your estimated lead time will be confirmed before production.
03 Can you create packaging in a custom size?
Yes. Packaging can be produced around your required length, width and depth rather than limiting you to a fixed stock size.
We recommend measuring the product carefully and allowing suitable clearance for inserts, protective materials, closures and ease of packing.
04 Which packaging materials do you offer?
Available options include cardboard, Kraft board, corrugated board, rigid board, SBS board and black card. Different thicknesses and grades are available depending on the product and box structure.
The best material depends on product weight, protection, print requirements, finish, presentation and intended use.
05 Can you help prepare or check my artwork?
We can check supplied artwork against the approved dieline and identify common issues such as incorrect dimensions, missing bleed, unsuitable resolution or misplaced content.
Basic artwork checking and placement support should be distinguished from full branding or packaging design, which may require a separate quotation.
06 Will I receive a proof before production?
Yes. A digital proof is supplied so you can review the artwork position, text, colours and overall layout before the packaging moves into production.
Production should only begin once the proof and final specification have been approved.
07 Can I order a sample before full production?
Sampling options may include plain structural samples, digitally printed prototypes or production samples, depending on the box style and project requirements.
Sample pricing and timing vary, so these should be confirmed when requesting your quotation.
08 Do you deliver custom packaging throughout the UK?
Yes. We supply packaging to businesses across the United Kingdom. Delivery timing and charges depend on the order size, destination and agreed production schedule.
09 What details do you need to prepare an accurate quote?
Please provide the product type, box dimensions, required quantity, preferred material, printing requirements, finishing options, delivery location and artwork status.
Photographs, product samples or an existing box reference can also help us understand the project more accurately.
Ready to Create Packaging That Fits Your Product and Brand?
Share your product dimensions, quantity, preferred material, artwork status and target delivery date. Our packaging team will review your requirements and recommend a suitable box structure, printing method and finish.