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Custom Pop Up Display Boxes

Custom pop up display boxes are distinctive packaging methods that make a solid impression. These kind of boxes “pop up” into shape when you open them, giving customers an enjoyable and engaging experience. Different from the usual packaging, these types of display boxes are designed to grab people’s interest. They are particularly effective for point-of-purchase (POP) displays. These are frequently utilised in retail environments to boost sales and attract customers’ interest. Healey Packaging is an expert in crafting these appealing boxes.

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1 Box Style
2 Material
3 Quantity
4 Contact

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Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

3D Pop Up Display Boxes

Folding Carton Designs

The design of folding cartons is very useful and affordable. These boxes are simple to put together, and when you do not need them they can be folded down flat which saves room for storing. Because they are light in weight, these boxes perfectly match up with quick retail settings where setting things up fast becomes crucial.

Rigid Pop Up Boxes

Pop up boxes that are firm give an upscale impression. Their robust form contributes to a feeling of worth and resilience, which make them ideal for expensive items. Brands looking to provide customers with an experience of luxury and top quality will find these boxes perfect.

Point-of-Purchase Display Boxes

Retail Packaging Solutions

Pop up display boxes for retail are made to attract eyes on shop shelves. They raise product sales because they show items in a visually pleasing manner that motivates buyers to pick them. By customising designs, companies can verify their packaging coordinates with their image and draws the correct crowd.

Promotional Packaging

Pop-up boxes for promotions are excellent choices when it comes to short-term deals or seasonal discounts. These boxes have been specially designed to emphasise unique items or sales events, giving a distinct appearance to the products that is hard not to be attracted by.

Custom Pop Up Gift Boxes

Luxury Gift Boxes

Gift boxes that pop up and are luxurious make use of top-quality materials as well as finishes, such as embossing or foil stamping. These type of boxes are very suitable for occasions when you want to give a gift, offering an unforgettable experience when unboxing them. They have a feel which is luxurious and they become perfect for products with high value needing packaging that’s premium in quality.

Event Packaging

People also often use pop up boxes at unique events like wedding functions or business meetings. The design of these packaging alternatives is made keeping in mind the theme of such occasions, hence they give an attractive and unforgettable method to exhibit presents or tokens.

Innovative Pop Up Packaging

Die-Cut Designs

Pop up boxes with die-cut permit brands to form shapes and sizes which are unique and personalised according to their items. These designs have the flexibility of adjustment for any item, making them very adaptable. With custom die-cutting, it is possible for a brand to create complex shapes that make the packaging more attractive.

UV Printing

UV printing gives room for lively colours and textures, enabling pop up boxes to look highly attractive. This style of printing is excellent for putting on vibrant colours, intricate details, and textures onto the boxes that lead to a remarkable finish of high-quality.

Pop Up Display Boxes by Material

Paperboard Pop Up Boxes

Paperboard is a material that cares for the environment and also saves cost, perfect for pop up display boxes. It’s not heavy and can be recycled easily; thus it becomes a suitable choice for brands who aim to decrease their effects on nature. Despite being reasonably priced, paperboard boxes still provide options for appealing customization.

Corrugated Pop Up Boxes

Bumpy pop up boxes provide strong nature and safety. This stuff is hard enough to endure rough treatment, meaning it’s ideal for dispatching and weighty items. Corrugated cartons are simultaneously robust and cost-effective.

Rigid Plastic Pop Up Boxes

Pop up boxes made from sturdy plastic have a high-grade, reusable nature. They are robust, impervious to water and durable hence they prove beneficial for products requiring protection. Such boxes are suitable for electronic items and premium goods.

Pop Up Display Boxes by Industry

Cosmetic Pop Up Boxes

Boxes for cosmetics that appear are customised to accommodate makeup, skincare and scents. A proper design of these boxes can bring a feel of luxury, providing customers with an exciting glimpse into the beauty item inside.

Pharmaceutical Pop Up Boxes

For medicine items, we can create pop-up boxes having more safety features. They offer a protected and clean method for packing medication or medical equipment, guaranteeing product quality.

Food and Beverage Pop Up Boxes

Boxes for food and beverage pop up are good fit for stuff like snacks and drinks in bottles. These boxes, safe to put food in them, often have clear windows so the customers can look what product is inside.

Electronics Pop Up Boxes

Boxes of electronics appear made to keep safety in focus. These are perfect for packing small gadgets or attachments, ensuring their security and offering them a pleasing display.

Specialty Pop Up Display Boxes

Magnetic Closure Pop Up Boxes

Boxes with magnetic closure are created having a safe closing system, which makes them perfect for high-end items. These boxes give a firm and smooth appearance that keeps the things securely inside.

LED Light Pop Up Boxes

Boxes with LED light pop up have tiny lights incorporated within them. These lights illuminate the product when one opens the box, drawing attention towards it and resulting in an unforgettable unboxing event.

Foldable Pop Up Boxes

Pop up boxes that can be folded provide the ability to carry and store with ease. These boxes are able to flatten quickly, so they give a benefit for those brands which must shift or keep a big quantity of these containers.

Design and Manufacturing Considerations

When creating custom pop up display boxes, there are several design factors to consider.

Materials Selection

Selecting appropriate material is very important. Paperboard, corrugated and rigid substances each carry unique characteristics. For instance, paperboard has a light weight nature, whereas corrugated boasts strength and rigid plastic provides exceptional lastingness.

Printing Options

Different methods of printing can make a pop up box more prominent. Techniques like UV, digital and litho printing offer bright colours, crisp details and even textures. Healey Packaging uses these techniques to help brands get the professional appearance they desire.

Finishing Techniques

Like smooth-touch coverings or embossing contribute to the feel and thickness of boxes. These methods make box look elegant, ideal for high-end products or brand distinction.

Order Personalised Pop Up Display Boxes

With special elements such as die-cut patterns, UV printing methods, and magnetic clasp mechanism, custom pop up containers provide multiple options to highlight the uniqueness of products. Healey Packaging can assist in making your packaging ideas a reality. Contact us at +441442 78 1174.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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